Threaded Reducing Insert

ASME B16.11 Manufacturer and Supplier

ASME B16.11 Threaded Reducing Insert Suppliers

ASME B16.11 Reducing Insert: Dimensions | Specifications | Material Grade | About Forged Reducing Insert | All Product Types

Nutech Overseas is a reputed manufacturer, stockist, and exporter of ASME B16.11 Threaded Reducing Inserts, designed to provide a reliable method of reducing the connection size within a threaded forged fitting. These forged inserts are widely used in high-pressure piping systems where a compact and permanent reduction in size is needed without using welds or bulky reducers. Made from forged materials and precision machined to tight tolerances, our reducing inserts ensure excellent sealing performance and structural integrity in aggressive service environments.

Our Threaded Forged Reducing Inserts are available in Class 3000, 6000, and 9000 pressure ratings, suitable for both standard and critical applications across the oil & gas, chemical processing, marine, offshore, and power generation industries. These inserts are primarily used to reduce the outlet bore of threaded fittings like couplings, elbows, or tees without compromising flow or pressure integrity.

We manufacture and export reducing inserts in a wide range of materials including Carbon Steel A105, A105N, ASTM A350 LF2 CL.1, Stainless Steel A182 F304, F316, F321, F347, 904L, Alloy Steel F5, F9, F11, F22, Duplex & Super Duplex Grades F51, F53, F55, F60 (UNS S31803, S32750, S32760), as well as Nickel Alloys (Inconel, Monel, Hastelloy), Titanium, Copper Nickel (90/10, 70/30), Brass, and Aluminium Bronze. Each fitting is produced with full traceability, heat number stamping, and is supplied with complete test certificates, including chemical, mechanical, and dimensional reports.

With advanced in-house forging and machining capabilities, we ensure consistent quality and fast delivery of forged threaded reducing inserts. All fittings undergo rigorous quality checks, including hydrotesting and non-destructive testing (NDT), in compliance with international standards. Our export-ready packaging and documentation ensure smooth deliveries to our customers in the USA, Europe, UAE, Saudi Arabia, Oman, Kuwait, Qatar, Indonesia, Malaysia, and South Africa.

ANSI/ASME B16.11 Forged Threaded Reducing Insert, BS 3799 Threaded Insert Fitting, MSS-SP-79 Threaded Reducing Insert, NPT Reducing Insert, BSPT Reducing Insert, BSPP Forged Insert

For complete technical details, including dimensions, pressure ratings, weight charts, and material specifications of our Threaded Reducing Inserts, please download the full Catalog PDF below.

Precision-Machined Forged Threaded Reducing Inserts in Stainless Steel, Carbon Steel, Alloy Steel, Duplex & Super Duplex – Ideal for Compact High-Pressure Piping in Oil & Gas, Chemical, and Offshore Installations

Technical Specifications of ASME B16.11 Reducing Insert

Specification Details
Product Name Threaded Forged Reducing Insert
Standard ASME B16.11, ANSI B16.11, MSS-SP-79, MSS-SP-83, MSS-SP-95, MSS-SP-97, BS 3799
Thread Types NPT (ASME B1.20.1), BSPT (EN 10226), BSPP (ISO 228)
Size Range ¼” to 4” NPS
Pressure Class Class 2000 / 3000 / 6000 / 9000 LBS
Type Forged – Threaded Only (No Socket Weld Type)
Manufacturing Process Closed Die Forging + CNC Machining
Testing & Certification 100% Pressure Tested, PMI, IGC, NACE MR0175, MTC as per EN 10204 3.1/3.2
Application Industries Oil & Gas, Construction, Ship Building, Power Plants, Petrochemical, Pharmaceutical, Water Treatment, Automobile, Chemical, Pulp & Paper
Origin Made in India (by Nutech Overseas)
Export Network USA, Europe, and Middle East

Complete Material Grade Chart - ASME B16.11 Reducing Insert

Material Grades / Standards / UNS Numbers
Stainless Steel Reducing Insert ASTM A182 F304 / F304L, F316 / F316L, F310, F321 / F321H, F347 / F347H, SS 904L, DIN 1.4301, 1.4306, 1.4401, 1.4404
Carbon Steel Reducing Insert ASTM A105, ASTM A106 Gr B, ASTM A234 WPB, ASTM A350 LF2 CL.1, MSS-SP-75 WPHY 42, WPHY 46, WPHY 52, WPHY 60, WPHY 65, WPHY 70
Low Temperature Carbon Steel Reducing Insert ASTM A420 WPL3, ASTM A420 WPL6
Alloy Steel Reducing Insert ASTM A182 F1, F5, F9, F11, F12, F22, F91, ASTM A234 WP1, WP5, WP9, WP11, WP22, WP91
Duplex Steel Reducing Insert ASTM A815 UNS S31803, S32205, Werkstoff No. 1.4462
Super Duplex Steel Reducing Insert ASTM A815 UNS S32750, S32760, S32950
Nickel Alloys Reducing Insert Nickel 200 (UNS N02200), Nickel 201 (UNS N02201), Inconel 600 (UNS N06600), 601 (UNS N06601), 625 (UNS N06625), 800 (UNS N08800), 825 (UNS N08825), Monel 400 (UNS N04400), Monel K500 (UNS N05500), Hastelloy C276 (UNS N10276), Hastelloy C22 (UNS N06022), Alloy 20 (UNS N08020), Nimonic 75 / 90
Copper Nickel Reducing Insert Cu-Ni 90/10 (C70600), Cu-Ni 70/30 (C71500), CuNi10Fe1Mn, CuNi30Mn1Fe
Titanium Reducing Insert Grade 1, Grade 2, ASTM B381
Aluminium Reducing Insert ASTM B361, Aluminium 6061, 6082, 7075
Brass Reducing Insert ASTM B62, C23000, C26000
Bronze Reducing Insert Tin Bronze, Aluminium Bronze (C95400), Leaded Bronze (C93200), ASTM B148
254 SMO Reducing Insert UNS S31254, ASTM A182 F44

What is a Threaded Forged Reducing Insert?

A Threaded Forged Reducing Insert is a compact, precision-forged fitting designed to reduce the bore size of threaded connections in high-pressure piping systems. It enables the connection of a smaller threaded pipe within a larger fitting without requiring welding or additional reducers.

Manufactured according to ASME B16.11, BS 3799, and MSS-SP-79 standards, these inserts feature carefully machined threads such as NPT (ANSI B1.20.1), BSPT (EN 10226), and BSPP (ISO 228) to ensure tight, leak-proof joints suitable for demanding industrial applications.

Key characteristics and advantages include:

  • Compact Design: Saves space and simplifies installation in tight piping layouts.
  • High Strength: Forged from solid material ensuring excellent pressure resistance and mechanical durability.
  • Leak-tight Sealing: Precision threads and smooth finishes reduce risk of leaks in critical systems.
  • Corrosion Resistance: Suitable for harsh environments when paired with appropriate base materials.
  • Ease of Maintenance: Threaded connections allow easy disassembly and replacement without welding.
  • Wide Pressure Ratings: Available for Class 3000#, 6000#, and 9000# systems, fitting varied industrial needs.
  • Versatility: Compatible with multiple thread standards used globally, facilitating export and international projects.
  • Reliability: Ideal for oil & gas, petrochemical, marine, refinery, and power plant applications requiring safety and performance.

Nutech’s Threaded Forged Reducing Inserts come in sizes ranging from ¼” to 4” NB, providing flexible options for reducing branch connections while maintaining system integrity and efficiency.

What quality assurance measures and certifications ensure the reliability of Threaded Forged Reducing Inserts?

Nutech Overseas guarantees the highest standards of quality for all Threaded Forged Reducing Inserts through rigorous inspection and certification processes. Each forged insert undergoes multiple quality checks including dimensional inspection, thread gauge verification, and hydrostatic pressure testing to ensure compliance with industry standards.

Our manufacturing facility follows strict adherence to ISO 9001:2015 quality management systems, supported by advanced forging and machining technologies. Material traceability is maintained from raw material procurement to finished goods, ensuring authenticity and consistency.

All products are supplied with comprehensive Test Certificates (MTC) complying with EN 10204 3.1 and 3.2, verifying chemical composition and mechanical properties. Additionally, certifications for Positive Material Identification (PMI), Non-Destructive Testing (NDT) including radiography and ultrasonic testing, and NACE MR0175/ISO 15156 compliance for sour service are available on request.

These stringent quality assurance protocols enable Nutech’s Threaded Forged Reducing Inserts to deliver unmatched durability, safety, and performance in demanding sectors such as oil & gas, petrochemical, and marine industries worldwide.

What are the packaging and delivery options available for Threaded Forged Reducing Inserts?

To ensure maximum protection during shipment, Threaded Forged Reducing Inserts are packaged using sturdy materials such as wooden crates, plywood boxes, or heavy-duty cartons depending on order size. Each piece is wrapped with anti-corrosion paper or plastic film to guard against moisture, dust, and environmental damage.

For larger orders, additional padding and separators are included to prevent surface scratches or mechanical impacts. Custom packaging solutions can also be provided to meet specific export or handling requirements, including fumigation certification for international shipments.

Efficient logistics management ensures prompt delivery through air, sea, or road freight based on the destination and delivery urgency. Trusted global shipping partners facilitate secure transport to regions including the USA, Europe, the Middle East, and Asia.

What are the types of Threaded Forged Reducing Inserts available?

Threaded Forged Reducing Inserts are primarily classified based on their threading standard and pressure rating. While their core function remains to reduce the pipe bore within a threaded system, the following types offer versatility for a wide range of industrial needs:

  • NPT Threaded Reducing Inserts (ANSI B1.20.1): Designed with National Pipe Taper threads commonly used in North American markets.
  • BSPT Reducing Inserts (EN 10226): British Standard Pipe Taper threads, preferred in European and Asian regions.
  • BSPP Reducing Inserts (ISO 228): Feature parallel threading, ideal for low-pressure and general-purpose applications.
  • Class 3000, 6000, and 9000 Rated Inserts: These classifications refer to pressure-handling capacity, making them suitable for standard to high-pressure systems.

Though the design remains compact, options vary by thread type, face finish (plain or shoulder), and material grade to match different corrosion resistance and mechanical strength requirements.

Which countries import Threaded Forged Reducing Inserts from your company?

Threaded Forged Reducing Inserts manufactured by us are trusted by industries across the globe for their precision threading, leak-proof performance, and long service life under high-pressure conditions. We serve clients in over 45+ countries, catering to the needs of oil & gas pipelines, offshore rigs, refineries, petrochemical plants, and industrial processing facilities.

Our major export destinations include:

  • United States, Canada, Mexico
  • Germany, Italy, France, UK, Netherlands
  • Saudi Arabia, UAE, Oman, Qatar, Kuwait
  • Malaysia, Indonesia, Singapore, Vietnam, South Korea
  • South Africa, Egypt, Nigeria, Kenya
  • Australia and New Zealand

We also have long-standing export relationships in Latin America, Eastern Europe, and Central Asia. All reducing inserts are delivered with full export documentation, country-specific compliance markings, and third-party inspection reports as needed.

How do Threaded Forged Reducing Inserts improve efficiency in compact piping systems?

Threaded Forged Reducing Inserts offer an effective way to connect pipes of varying sizes without using bulky adapters or extra fittings. Their compact design allows for a reduction in bore size directly within threaded connections—saving space, reducing turbulence, and maintaining consistent flow.

Engineers and plant designers often prefer these inserts in confined or retrofitted layouts where welding isn't feasible or desirable. By minimizing the number of components required in a line, these inserts help reduce installation time, potential leak points, and overall system weight—contributing significantly to streamlined piping performance in both new and existing facilities.

What are the key advantages of using Threaded Forged Reducing Inserts over other reducing fittings?

Unlike reducing bushings or adapters, Threaded Forged Reducing Inserts are inserted inside a threaded fitting, allowing for a clean and flush finish with minimal projection. This makes them particularly suitable for systems where external space is restricted or where protruding parts may be prone to damage.

Additionally, they are forged from high-strength materials such as carbon steel, stainless steel, or alloy grades, ensuring excellent pressure resistance and long-term durability. These inserts eliminate the need for welding, simplifying assembly and allowing for easy maintenance or replacement, especially in sensitive installations like petrochemical pipelines, high-pressure steam systems, and offshore platforms.

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