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ASME B16.11 Half Coupling Manufacturers

ASME B16.11 Full Coupling Suppliers

ASME B16.11 Coupling: Dimensions | Specifications | Material Grade | About Forged Couplings | All Product Types

Forged Couplings are precision-engineered components used to join two lengths of pipe or a pipe to a fitting in high-pressure piping systems. Manufactured in accordance with ANSI/ASME B16.11, BS 3799, and MSS-SP standards, these couplings are widely used in oil & gas, petrochemical, marine, offshore, power generation, and other critical process industries. At Nutech Overseas, we supply both Full Couplings and Half Couplings, available in Socket Weld (SW) and Threaded (NPT/BSP) end connections to suit various installation preferences and pressure handling requirements.

These couplings are crafted from a diverse range of materials to meet demanding service conditions, including Carbon Steel ASTM A105/A105N, A350 LF2 CL.1, Stainless Steel A182 F304/L, F316/L, F321/H, F347/H, F310, 904L, Alloy Steel F1, F5, F9, F11, F22, F91, and Duplex & Super Duplex grades like F51, F53, F55, F60. We also offer options in Copper Nickel 90/10, 70/30, and Nickel Alloys for enhanced corrosion resistance in seawater or aggressive chemical environments.

These high-performance forged fittings are designed to handle pressure classes 2000#, 3000#, 6000#, and 9000#, ensuring leak-proof and reliable flow in high-pressure systems. Nutech Overseas ensures that all Couplings undergo rigorous NDT testing, dimensional inspection, hydrostatic testing, and material traceability checks as part of our strict quality assurance system, backed by ISO 9001:2015, ISO 14001:2015, ISO 45001:2018, and PED certification.

With tailored packaging options and strong export infrastructure, our couplings are delivered securely via air and sea freight to major clients across the USA, Europe, Gulf, and Middle East regions.

ANSI/ASME B16.11 Threaded Coupling, BS 3799 Socket Weld Coupling, MSS-SP-79 Forged Full & Half Couplings – NPT & BSP Threads, Pressure Class 3000# to 9000#

For complete technical details, including dimensions, pressure ratings, weight charts, and material specifications of our Socket Weld and Threaded Couplings, please download the full Catalog PDF below.

High-Precision Forged Coupling Couplings in Carbon Steel, Stainless Steel, Duplex, and Exotic Alloys – Built for High-Pressure Piping Systems in Oil & Gas, Power, Chemical, and Offshore Sectors.

Technical Specifications of ASME B16.11 FUll / Half Coupling

Specification Details
Product Name Forged Couplings
Standard ASME B16.11, ANSI B16.11, MSS-SP-79, MSS-SP-83, MSS-SP-95, MSS-SP-97, BS 3799
Type Full Coupling, Half Coupling, Reducing Coupling
End Connections Threaded (NPT, BSPP, BSPT), Socket Weld
Size Range ¼" to 4" (DN 6 to DN 100)
Pressure Class Class 2000 / 3000 / 6000 / 9000 LBS
Thread Type ANSI B1.20.1, ISO 7-1, DIN 2999
Dimensions As per ASME B16.11 and relevant MSS-SP dimensions
Wall Thickness As per ASME B16.11 & MSS Standards
Manufacturing Process Closed Die Forging + Machining
Surface Finish Black Coated, Hot-Dip Galvanized, Pickled, Sand Blasted, Passivated (SS)
Testing & Certification PMI, UT, MTC EN 10204 3.1 / 3.2, IBR Certification, NACE MR0175, ISO 9001, ISO 14001, PED
Application Industries Oil & Gas, Construction, Ship Building, Power Plants, Petrochemical, Pharmaceutical, Water Treatment, Automobile, Chemical, Pulp & Paper
Origin Made in India (by Nutech Overseas)
Export Network USA, Europe, and Middle East

Complete Material Grade Chart - ASME B16.11 Full Couplings

Material Grades / Standards / UNS Numbers
Stainless Steel Couplings ASTM A182 F304 / F304L, F316 / F316L, F310, F321 / F321H, F347 / F347H, SS 904L, DIN 1.4301, 1.4306, 1.4401, 1.4404
Carbon Steel Couplings ASTM A105, ASTM A106 Gr B, ASTM A234 WPB, ASTM A350 LF2 CL.1, MSS-SP-75 WPHY 42, WPHY 46, WPHY 52, WPHY 60, WPHY 65, WPHY 70
Low Temperature Carbon Steel Couplings ASTM A420 WPL3, ASTM A420 WPL6
Alloy Steel Couplings ASTM A182 F1, F5, F9, F11, F12, F22, F91, ASTM A234 WP1, WP5, WP9, WP11, WP22, WP91
Duplex Steel Couplings ASTM A815 UNS S31803, S32205, Werkstoff No. 1.4462
Super Duplex Steel Couplings ASTM A815 UNS S32750, S32760, S32950
Nickel Alloys Couplings Nickel 200 (UNS N02200), Nickel 201 (UNS N02201), Inconel 600 (UNS N06600), 601 (UNS N06601), 625 (UNS N06625), 800 (UNS N08800), 825 (UNS N08825), Monel 400 (UNS N04400), Monel K500 (UNS N05500), Hastelloy C276 (UNS N10276), Hastelloy C22 (UNS N06022), Alloy 20 (UNS N08020), Nimonic 75 / 90
Copper Nickel Couplings Cu-Ni 90/10 (C70600), Cu-Ni 70/30 (C71500), CuNi10Fe1Mn, CuNi30Mn1Fe
Titanium Couplings Grade 1, Grade 2, ASTM B381
Aluminium Couplings ASTM B361, Aluminium 6061, 6082, 7075
Brass Couplings ASTM B62, C23000, C26000
Bronze Couplings Tin Bronze, Aluminium Bronze (C95400), Leaded Bronze (C93200), ASTM B148
254 SMO Couplings UNS S31254, ASTM A182 F44

What is a Forged Coupling?

A Forged Coupling is a short pipe fitting used to connect two pieces of pipe or a pipe to a fitting in a secure and leak-proof manner. Designed to withstand high pressure, temperature, and corrosive environments, these couplings are manufactured from forged steel for enhanced mechanical strength and durability. They are produced according to ANSI/ASME B16.11, BS 3799, and MSS-SP-83 standards, ensuring dimensional accuracy and consistent quality.

There are three main types of forged couplings:

  1. Full Coupling: Connects two pipes or a pipe to a fitting.
  2. Half Coupling: Welded onto one pipe end for branching.
  3. Reducing Coupling: Connects pipes of different diameters.

These fittings are available in both Socket Weld and Threaded (NPT/BSP) configurations, making them suitable for applications where welding isn’t possible or desirable. They are widely used in industries like Oil & Gas, Petrochemical, Marine, Power Generation, and Refineries, especially where high-pressure flow systems are involved.

How is the Quality of Forged Couplings Ensured? What Certifications Do They Carry?

At Nutech Overseas, the manufacturing of Forged Couplings is governed by strict quality management systems and international standards compliance. Each coupling undergoes comprehensive checks at every stage — from raw material selection to final dispatch — to ensure dimensional accuracy, pressure integrity, and metallurgical strength.

We utilize advanced testing protocols such as:

  1. Hydrostatic Testing
  2. Ultrasonic Examination
  3. Positive Material Identification (PMI)
  4. Magnetic Particle & Dye Penetrant Testing
  5. Hardness & Impact Tests (Charpy V-Notch)
  6. Spectro Analysis for chemical composition

Our products meet or exceed the specifications of:

  • ANSI/ASME B16.11
  • BS 3799
  • MSS-SP-79, MSS-SP-83
  • ISO 9001:2015 Certified Quality Systems

Certifications provided upon request include:

  • EN 10204 3.1 / 3.2 Test Certificates
  • Raw Material Traceability Reports
  • Third-Party Inspection Reports (TUV, Lloyd’s, BV, DNV, etc.)
  • Mill Test Certificates (MTCs) with full heat number traceability
What Are the Packaging and Delivery Options for Forged Couplings?

To ensure our Forged Couplings reach global clients in pristine condition, we employ robust export-grade packaging and logistics solutions tailored to both air and sea freight requirements.

Packaging Details:

  • Couplings are individually or batch-packed in poly bags, corrugated boxes, or HDPE sealed packs.
  • For bulk shipments, we use fumigated wooden crates or pallets with clear labeling for size, grade, heat number, and quantity.
  • Waterproof and rust-preventive wrapping is applied to safeguard surface finishes during transit and storage.

Delivery Options:

  • Air Freight: Ideal for urgent deliveries; dispatched via leading carriers like DHL, FedEx, or dedicated cargo routes to USA, Germany, UAE, and beyond.
  • Sea Freight: Cost-effective for larger volumes; available in LCL or FCL containers to ports across Europe, the Middle East, and the Americas.
  • EXW, FOB, CIF, and DDP incoterms supported as per client preference.

We ensure every shipment of Threaded or Socket Weld Couplings is backed by:

  • Packing lists
  • Commercial invoices
  • Test certificates
  • Country of origin declarations

With a strong logistics network and timely coordination, Nutech Overseas guarantees safe, compliant, and on-schedule delivery worldwide.

What Are the Different Types of Forged Couplings Available?

Nutech Overseas offers a complete range of Forged Couplings as per ASME B16.11, BS 3799, MSS-SP-83, and related global standards. These couplings are precision-forged to meet the diverse connection needs of high-pressure piping systems.

The main types include:

  1. Full Coupling
    • Used to connect two pipes or a pipe to a nipple or swage.
    • Available in Threaded (NPT/BSP) and Socket Weld (SW) ends.
  2. Half Coupling
    • Welded directly to a run pipe, allowing one end connection.
    • Often used for small bore branch connections.
  3. Reducing Coupling
    • Joins pipes of different diameters.
    • Manufactured in concentric form for smooth flow transitions.

Each coupling type is engineered for high-pressure applications in sectors like Oil & Gas, Refineries, Power Plants, and Marine systems.

Which Countries Do You Export Forged Couplings To?

Our forged couplings are widely exported to key industrial markets including the USA, Europe (Germany, UK, France, Italy, Spain), the Gulf Cooperation Council (GCC) countries such as Saudi Arabia, UAE, Qatar, Oman, Kuwait, and Bahrain, along with major markets in the Middle East and Africa.

We tailor packaging and documentation to meet each region’s stringent import and quality regulations. Our export services include both Air Freight and Sea Freight to ensure timely delivery regardless of urgency or volume.

The combination of high-grade raw materials, stringent quality checks, and adherence to international standards makes our forged couplings the preferred choice for demanding projects globally.

What are the key advantages of forged couplings compared to fabricated couplings?

Forged couplings offer superior mechanical strength and durability compared to fabricated couplings due to their manufacturing process. The forging method involves shaping metal under high pressure, which refines the grain structure and eliminates internal voids, resulting in enhanced toughness and resistance to fatigue. This makes forged couplings ideal for high-pressure and high-temperature applications commonly found in oil & gas, petrochemical, and marine industries. Additionally, forged couplings exhibit better dimensional accuracy and surface finish, ensuring reliable and leak-proof connections in critical piping systems. Their robust construction also reduces the risk of failure under extreme conditions, providing long-term operational safety and cost efficiency.

How does material selection impact the performance of forged couplings in various industrial applications?

Material choice plays a crucial role in determining the durability, corrosion resistance, and overall performance of forged couplings. Carbon steel couplings, such as those made from ASTM A105/A105N, are commonly used in general industrial and oil & gas pipelines due to their excellent mechanical strength and affordability.

For environments prone to corrosion or extreme temperatures, stainless steel forged couplings (ASTM A182 grades like F304/L and F316/L) provide enhanced resistance against rust and chemical degradation. These are ideal for marine, chemical, and petrochemical industries.

In more demanding applications, alloy steel and high-nickel alloy couplings offer superior strength and resistance to thermal stress. Duplex and Super Duplex stainless steel couplings are preferred in offshore and harsh chloride environments, thanks to their combination of high tensile strength and corrosion resistance.

Choosing the right material ensures that forged couplings can withstand operational pressures, reduce maintenance frequency, and provide long-lasting reliability across diverse industrial sectors.

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